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Oliver Dietrich

Application technology

Technology manager

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Separation of composite materials / Recycling of 3V lithium batteries

Process Description

Composite materials such as fibre- or metal-reinforced thermoplastics and galvanised plastic parts, such as sanitary facilities or used tires, can be broken down into their constituent elements or have specific substances removed through cryogenic grinding, a technique that requires relatively little energy input.

Gas Application

This cryogenic technology, which must be adapted to the respective requirements and material properties, is based on the different coefficients of linear expansion and the embrittlement potential of the materials in question. For example, rubber shrinks 7.5 times more than iron when cooled with liquid nitrogen (-196°C). The composite material can then be separated by means of impact stress.


Diagram: Influence of temperature on linear expansion of metals and plastics


The goals of the cryogenic composite separation are:

  • a high degree of separation of the composites, because a pure an individual material fraction has a higher market value
  • high throughput for low production costs
  • avoidance of thermal damage to the ground products
  • prevention of dust explosions and fires during grinding


Recycling of 3V lithium batteries

Separating and recycling the individual components of lithium batteries first requires the batteries to be crushed and broken down in a shredder. The inert and cryogenic properties of gases inhibit the extreme flammability of lithium during the recycling process.

Burning lithium sample on a stainless steel mesh. The base metal reacts with atmospheric oxygen at a very high temperature (exothermic reaction). The reaction also generates a lot of fumes.


Messer has already elaborated concepts in this regard and offers tailor-made solutions for breaking down lithium batteries in the proper way.

Messer Solution

Messer operates a highly specialized test facility, which offers the opportunity to benefit from process developments, estimate production costs or produce sample batches. Separation tests can be carried out here using liquid nitrogen or other industrial gases. All relevant parameters, such as the degree of separation, electricity and gas requirements as well as throughput are measured, evaluated and made available to the customer.

Even existing mills at the customer’s site can be optimized. Granulate coolers, nitrogen control valves and temperature control can be provided for carrying out tests on these plants on site.